Quiznetik

Unconventional Machine Process (UMP) | Set 1

1. Non-Traditional machining is recommended when we need which of the following features?

Correct : D. all of the mentioned

2. Non-Traditional machining can also be called as

Correct : B. non-contact machining

3. In which of the following industries, Non-traditional machining methods play an important role?

Correct : D. all of the mentioned

4. Different classifications of Non-traditional machining based on source of energy are

Correct : D. all of the mentioned

5. In mechanical machining, material is removed by

Correct : A. erosion

6. Material in thermal machining is removed by which of the following means?

Correct : D. all of the mentioned

7. Which of the following process comes under mechanical machining?

Correct : A. usm

8. Surface defects that may be occurred during thermal machining are

Correct : D. all of the mentioned

9. Sources used in thermal machining are

Correct : D. all of the mentioned

10. Vacuum is the machining medium for

Correct : A. lbm

11. In chemical machining is material removal takes by?

Correct : A. chemical reaction

12. Which of the following is an example of hybrid machining?

Correct : C. ultrasonic assisted electrochemical machining

13. What is the full form of WJM in advanced machining processes?

Correct : B. water jet machining

14. What is the key element of water jet machining for material removal?

Correct : C. water jet

15. What is the velocity of water jet stream in water jet machining?

Correct : D. 900 m/sec

16. Which of the following is not a part of machining system of Water jet machining?

Correct : A. transducer

17. What is the general power rating of the hydraulic pump, used in WJM?

Correct : C. 30 kw

18. Which of the following are the components of intensifier present in water jet machining system?

Correct : D. all of the mentioned

19. On which property of water, will the accumulator in Water jet machining rely on?

Correct : B. compressibility

20. What are the values of typical tube diameters in the machining system in WJM?

Correct : C. 6 to 14 mm

21. What is the expected life of the nozzles used in WJM?

Correct : D. 200 hrs

22. Which of the following does not damage the nozzle used in Water jet machining?

Correct : C. water

23. What are the uses of catcher in machining system of Water jet machining?

Correct : D. all of the mentioned

24. Distance between which components, is the stand-off distance?

Correct : B. nozzle-outlet and work piece-top

25. 10 – 0.30 mm.

Correct : C. 2 – 6 mm

26. 8 – 25 mm.

Correct : C. 0.5 – 200 m/min

27. In WJM, what are the properties of jet fluid that affect the MRR?

Correct : D. all of the mentioned

28. Which of the following property/ies of nozzle does not affect the material removal rate in Water jet machining?

Correct : C. outside temperature

29. In the following materials, Water jet machining can be used on which type of material?

Correct : D. all of the mentioned

30. What are the processes and applications, where Water jet machining can be used?

Correct : D. all of the mentioned

31. What is the tolerance limit range of thin materials in WJM?

Correct : C. ± 25 mm

32. In cutting of rocks using water jet machining, which type of pressure is needed?

Correct : C. high pressure

33. In deburring, which combination removes the material from non-metallic materials?

Correct : A. high pressure and low flow rate

34. Which of the following materials has some drawbacks of cutting WJM?

Correct : C. fibre-reinforced plastics

35. In WJM, surface treatment includes which type of processes?

Correct : D. all of the mentioned

36. In how many directions, can the cutting takes place in Water jet machining?

Correct : C. multi-directional

37. In Water jet machining, cuts can be started at which place of workpiece?

Correct : D. from any point

38. Which of the following is not an advantage of Water jet machining?

Correct : C. relatively low hourly rates

39. In Water jet machining, tool need not require sharpening once the machining is done.

Correct : A. true

40. Which of the following secondary processes are eliminated in Water jet machining?

Correct : D. all of the mentioned

41. How many parts are cut using Water jet machining, on a single blank?

Correct : D. multiple parts

42. Which of the following is the disadvantage of water jet machining?

Correct : C. not suitable for mass production

43. . In advanced machining processes, what is the full form of AJM?

Correct : B. abrasive jet machining

44. In AJM, which of the following materials are used as abrasive grains?

Correct : D. all of the mentioned

45. In Abrasive jet machining, work piece material of removed by which of the following means?

Correct : C. mechanical abrasion

46. Which type of materials can be machined using Abrasive jet machining?

Correct : D. all of the mentioned

47. In machining system of AJM, which is the medium of carrying the abrasive grains for machining?

Correct : B. gases

48. In machining system of AJM, what is/are the gas/es used for carrying the abrasives?

Correct : D. all of the mentioned

49. What is the pressure of gas that is to be supplied, for carrying the abrasives?

Correct : B. 2.0 to 8.0 kg /cm2

50. Which of the following gas, should never be used as the carrier of abrasives?

Correct : C. oxygen

51. What is the frequency of mixing chamber, consisting of gas and abrasives?

Correct : C. 50 hz

52. What are the processes where Abrasive jet machining can be used?

Correct : D. all of the mentioned

53. In machining system of AJM, which of the following controls the relative motion between work piece and nozzle?

Correct : D. all of the mentioned

54. Masks, which are used to confine the jet stream location on work piece are made of, which type of materials?

Correct : D. all of the mentioned

55. In AJM, what is the mechanism of removal of material from the work piece?

Correct : B. abrasion

56. In AJM, abrasive jet from the nozzle follows, which type of path for a short distance?

Correct : A. parallel

57. Which of the following components, influence the material removal rate in Abrasive jet machining?

Correct : D. all of the mentioned

58. In the following properties of nozzle, which of them does not influence the MRR?

Correct : C. outside temperature

59. In the following properties of abrasive grains, which of them changes rate of material removal?

Correct : D. all of the mentioned

60. As the abrasive flow rate increases, what happens to the volumetric removal rate?

Correct : C. increase and then decrease

61. What is the value of abrasive grain flow rate in Abrasive jet machining?

Correct : B. 3 – 20 g/min

62. What is the value of carrier gas flow rate in Abrasive jet machining?

Correct : C. 28 l/min

63. Which of the following material/s cannot be used for making of nozzle in Abrasive jet machining?

Correct : B. steel alloy

64. What is the life of Tungsten carbide material nozzle?

Correct : C. 10 – 15 hrs

65. In AJM, what is the life of synthetic sapphire material nozzle?

Correct : B. 300 hrs

66. 05 mm.

Correct : B. 0.15 – 1.5 µm

67. Which of the following, are the processes and applications in which Abrasive jet machining can be applied?

Correct : D. all of the mentioned

68. Using abrasive jet machining, wire cleaning and insulation stripping take place without affecting the conductor.

Correct : A. true

69. In Abrasive jet machining, intricate shapes and holes are machined on which type of materials?

Correct : D. all of the mentioned

70. State whether the following statement is true or false, about Abrasive jet machining. “Using Abrasive jet machining, micro deburring of hypodermic needles can take place.”

Correct : A. true

71. What are the type of materials that can be machined using Abrasive jet machining?

Correct : D. all of the mentioned

72. What is the amount of material utilizes when we machine parts using Abrasive jet machining?

Correct : D. high

73. After how much time tool has to be changed in AJM?

Correct : D. no tool change required

74. By using Abrasive jet machining, how much amount of hardening does the materials experience?

Correct : A. no hardening

75. Which type of materials cannot be machined using Abrasive jet machining?

Correct : A. soft materials

76. Which of the following materials in Abrasive jet machining can be a health hazard?

Correct : C. silica dust

77. In AJM, air filters are used to remove which of the following?

Correct : D. all of the mentioned

78. In advanced machining processes, what is the full form of AWJM?

Correct : C. abrasive water jet machining

79. What are all the types of materials, which can be machined using AWJM?

Correct : D. all of the mentioned

80. When compared to the conventional machining, how much times faster, is the Abrasive water jet machining?

Correct : B. 10 times

81. What is the percentage of the abrasives and water in the mixture?

Correct : D. 70% water and 30% abrasives

82. What are the materials used for abrasives in Abrasive water jet machining?

Correct : D. all of the mentioned

83. In the machining system of AWJM, which one accelerates the abrasives to remove material?

Correct : B. water jet stream

84. The introduction of compressed air to the water jet enhances the deburring action.

Correct : A. true

85. What is the grain size of abrasive particles, which are often used for Abrasive water jet machining?

Correct : B. 10 – 150 µm

86. How is the material removed in Abrasive water jet machining?

Correct : D. erosion

87. Which of the following is not the feed mechanism of the abrasives in AWJM?

Correct : B. cross feed

88. In Abrasive water jet machining, how are the abrasives fed into the water jet stream?

Correct : C. all of the mentioned

89. What is the use of delivery system in the machining system of AWJM?

Correct : B. to pump water

90. Of the following components, which one does not come under the machining system of AWJM?

Correct : B. transducer

91. In Abrasive water jet machining, intensifier is used to deliver which type of pressure?

Correct : D. high pressure

92. In mixing chamber of AWJM, which of the following are mixed?

Correct : B. abrasives and water jet

93. Of the following, which one is a type of suspension in AWJM?

Correct : D. all of the mentioned

94. In machining system of AWJM, mixing chamber is immediately followed by which of the following component?

Correct : A. focusing tube

95. Which of the following energies are absorbed using the catchers in Abrasive water jet machining?

Correct : C. residual energy

96. Which of the following are different types of catchers used in AWJM?

Correct : D. all of the mentioned

97. Which of the following is not a process parameter of Abrasive water jet machining?

Correct : A. frequency of vibration

98. Which of the following come under the process parameters of the Abrasive water jet machining?

Correct : D. all of the mentioned

99. 10 – 0.30 mm.

Correct : C. 2500 – 4000 bar

100. Surface roughness depends on which of the following parameters in Abrasive water jet machining?

Correct : D. all of the mentioned